Fusion bonded powder coating for reinforcement bars lane. Fabricated and stock length epoxycoated reinforcing steel. Epoxy coated rebar or corrosionresistant rebar is used instead of conventional reinforcing bars to strengthen the concrete and protect against. Procon 9000 is easy to use, whether youre an industry professional or resurfacing concrete for the first time.
According to the concrete reinforcing steel institute crsi, epoxy coated reinforcing steel was first used in a bridge application in pennsylvania in 1973. Stainless, galvanized and purple corrosive resistant rebar. This universal concrete patch kit is your perfect solution for repairing chips, cracks, holes, damaged caps, spalled areas and is also excellent for bridging uneven surfaces. It can be conveniently applied to rebar with brush, roller or. Standard specification for epoxycoated prefabricated.
Application using a putty knife, apply the mixed epoxy shield concrete patch and repair product evenly over the surface to be repaired. Sioux city foundry is your reliable source for quality black and epoxy coated rebar. Armorgarage instant crack repair epoxy is an amazing 2 part 1. Looking for loctite gray flooringgrouting concrete repair, 5 gal. It has a 25 minute working time, 24hr full cure time cures faster with heat, works with most metals, plastics, and wood, withstands severe environmental conditions, and is sandable. This concrete epoxy resurfacing product is considered a non shrinking epoxy and is used for repairing and resurfacing damaged caps, large cracks, holes and all areas where the aggregate is exposed in concrete. Apply only when air and surface temperatures are between 50and 90f 10 32c. The epoxy is applied to preheated steel as a dry powder which melts and cures to a uniform coating thickness for excellent adhesion on concrete steel bar. Youll notice that one project even includes a purple finish its just one of. Repair of scrapes, scars, cuts, and splices to coated rebar. Meets astm a775, d3963, and d3963m01 performance requirements regarding the repair of defects in organic coatings for rebar.
Fusionbonded epoxy coating technology has been the primary defense used by most state highway agencies, including the pennsylvania department of transportation penndot and the new york state department of transportation nysdot. Anchoring bolts, threaded rods, railings, rebar and. Sure patch is a 3part system, consisting of an a component the activator, bcomponent the base and ccomponent white quartz filler. Resurf concrete repair epoxy is packaged in kit form and mixing of product is easily achieved. Epoxy coated steel reinforcing bars rebar may be used in any concrete subjected to corrosive conditions. In this video i will show you the quickest and easiest way to make a concrete counter top using rapid set mortar mix, flow control. Epoxycoated reinforcing steel is commonly coated to meet astm a775a775m, standard specification for epoxycoated steel reinforcing bars.
Easily touch up rebar coatings on the job site with rustoleum industrial choice rb1600 system green rebar epoxy spray. Download astm a775 for epoxy coated rebar specifications, visit epoxy interest group or request a quote from harris supply solutions for all your epoxy coated steel reinforcing. Krylon industrial tough coat rebar green provides longterm protection of the rebar by coating and sealing these ends. Since 1973, epoxycoated steel reinforcing bars have been used in many locations subject to corrosive conditions. Tammsbar meets the stringent standards of astm d3963 as a patch compound. Tensile loading produced splitting failures of all samples. Scotchkote 323 purple patch compound is the patch material color matched to 3m scotchkote fusion bonded epoxy 426. With excellent adhesion, new generation epoxy patch and repair kit is great for super tough, speedy repairs and will cure faster and stronger than. Also, passes astm b117 salt fog and astm g20 chloride permeability. Industrial choice rb1600 system rebar epoxy spray paint.
Tammsbar is a twopart ambient temperature cure thermosetting liquid epoxy coating designed to repair scrapes, scars, damage or imperfections of fusion bonded epoxy powder coatings. Used prior to applying the epoxy to repair concrete spalling, chipping and cracking, and it can be used to fill expansion jointssaw cuts. Many businesses require an ongoing supply of green rebar, and we can provide this at harris supply solutions. Lane coating is an expert at applying fusionbonded epoxy powder coating to. After the product has fully cured 8 hours you can sand to smooth the surface.
Plastic boat repair kits features plasticfriendly gflex 655 toughened epoxy. High strength anchoring epoxy is a commercial grade, two component structural epoxy with a gel time of about 20 minutes. Epoxy coated rebar corrosion resistant rebar harris supply. The number of defects in the epoxy coating and the amount of disbondment influence the performance of epoxycoated rebar. Store rebar bundles on suitable material, such as timber cribbing. Types of epoxycoated reinforcing steel aspire bridge. Bars meeting this standard are commonly green in color. It can be pumped or injected, for example, with a caulking gun into inaccessible areas. The advent of fusion bonded epoxy powdercoating technology as a means of protection against corrosion began with original powder coating formulations developed for steel reinforcing bars rebar intended for use in highway concrete bridge decks located in cold climates subjected to aggressive deicing salts. Diy epoxy concrete crack repair what i use how i repair. With excellent adhesion, new generation epoxy patch and repair kit is great for super tough, speedy repairs and will cure faster and stronger than concrete.
Armorpoxy concrete floor patch compound is the easy way to patch and level your cement floor in areas where there are rough spots, holes, decay, etc. Concrete epoxy patch kits floor ramp concrete patch. To improve your productivity, achieve optimum performance, and profitability in the marine concrete construction industry featuring the prefabpurplekote corrosion protection system for rebar, wire, mechanical splicing, welded wire fabric, dowel bar, baskets and spiralkote system for spirals. Concrete repair and resurfacing epoxy superior industries. Dec 10, 2018 how to make a concrete counter top using rapid set mortar mix. A wide variety of price of epoxy coated reinforcing bar options are available to you, there are 47 suppliers who sells price of epoxy coated reinforcing bar on, mainly located in asia. Fabrication of epoxycoated rebar epoxy interest group. Epoxycoated steel reinforcing bar rebar should be handled to ensure that it is not damaged prior to or during concrete placement. Dowel bar anchoring epoxy steel pipe rebar superior. Since 1973, epoxy coated steel reinforcing bars have been used in many locations subject to corrosive conditions. The second most common standard for epoxycoated reinforcing steel is astm a934 a934m, standard specification for epoxycoated prefabricated steel reinforcing bars.
This is because of the better wetting of the substrate because both the surface energy and viscosity of the mixed epoxy is lower. You use your own single cartridge caulking gun with the diy kit. By themselves, they are stable and inactive, but when combined they create a chain reaction that transforms the mortarlike compound into a high strength, wear and corrosion resistant coating. Fletcher coating company concrete steel reinforcement.
Dba 700, an anchoring epoxy, is available in a quick set version whereby the material has a rapid set of five minutes. The 3m pressurized closure 2type 505 is a pressure tight, reenterable closure suitable for enclosing spliced connections of communication cables in a wide variety of applications, including manholes. Epoxy coating protects rebar from rust and corrosion. Repair kit should be used to repair concrete after using a heavy duty degreaser to clean the floor and remove any loose or unsound concrete. These may include exposure to deicing salts or marine environments. According to the concrete reinforcing steel institute crsi, epoxycoated reinforcing steel was first used in a bridge application in pennsylvania in 1973. Epoxy coated rebar, also referred to as green rebar, is used in concrete subjected to corrosive conditions. One of the most common methods of combating steel rebar corrosion in precast concrete applications is the use of fusionbonded, epoxycoated rebar in construction and repair. Changing the ratios even slightly can have very negative effects, or. Available in 16ounce cans, the tough coat rebar green epoxy highsolids formula ensures maximum coverage and performance. The fhwa report performance of epoxy coated rebars in bridge decks, publication number fhward96092, summarizes the results of those investigations as well as others that have been performed by highway agencies in the united states and canada, academia, and the canadian strategic highway research program cshrp. The 655k plastic boat repair kit is designed for making repairs to plastic canoes, kayaks, and inflatableswhether theyre made from hdpe, ldpe, abs, pvc or polycarbonate plasticjust got a little bit easier. The exceptional high strength of this product makes it the perfect epoxy for handling heavy weight loads. A934 a934m19 standard specification for epoxycoated prefabricated steel reinforcing bars fabrication surface preparation concrete reinforcement epoxycoated steel rebars.
Pc products 72561 pcconcrete twopart epoxy adhesive paste for anchoring and crack repair, 8. Epoxy coated rebar corrosion resistant rebar harris. This 100%solids epoxy patch kit is designed for floors exposed to heavy traffic and intermittent chemicals. A concrete crack patch repair kit packed in a 5 gallon mixing bucket and includes epoxy resin, hardener, and aggregate for the strongest possible repairs for patch and resurfacing on concrete. Standard specification for epoxycoated steel reinforcing bars. Code listed under the ibcirc for urm per icces esr1772. Simpson strong tie etipac10kt crackpac injection epoxy. Resin and hardener are dispensed and mixed simultaneously through the mixing nozzle. Resurfacing concrete is a breeze with perfect patch. Page 6 of 15 128 epoxycoated bars can be used in structures with other reinforcing steel bars. Its actually a 2part polymer resin see below thats much easier to use than the 2part epoxy repair products. There is no need for special equipment applying this product. Condition and performance of epoxycoated rebars in bridge decks by ali akbar sohanghpurwala and william t. Concrete patch and repair kit permanently bonds concrete.
In addition, dba 700 is a moisture insensitive epoxy and can be used with confidence when the appearance of moisture is present. Working with epoxycoated rebar national precast concrete. Fletcherkote powder coating service guide for concrete steel reinforcement. It can also be used to repair concrete spalling, holes in concrete, and pitted concrete floors. This onestep, directtometal coating provides longlasting resistance to corrosion and chemicals. Concrete steel reinforcement fletcher coating company. Protects against corrosion and rust staining when applied to rebar before setting in concrete. When the resin and hardener are mixed, a gray epoxy is formed which cures at room temperature, has high adhesion and will not sag. Dba 700 is recommended for anchoring rebar, dowel bars and load bearing anchor bolts. Scotchkote 4 is a onepart, heat curable, thermosetting epoxy coating designed for corrosion protection of reinforcing steel. The three components get mixed together to form an incredibly durable epoxy mortar that gets troweled onto your surface. By themselves, they are stable and inactive, but when combined they create a chain reaction that transforms the mortarlike compound into. Power epoxy patch kits are available in brown or grey below. One of the most common methods of combating steel rebar corrosion in precast concrete applications is the use of fusionbonded, epoxy coated rebar in construction and repair.
Rebar coating for transportation infrastructure 3m united states. Scotchkote 323 purple patch compound is the patch material color matched to. Fabrication of epoxycoated reinforcing bars uses the same process as for black bars except the bending pins are covered with a. Condition and performance of epoxycoated rebars in bridge. Protects against abrasion, impact and most chemicalsno sealer required. Tammsbar utilizes the latest in corrosion mitigation technology for long term service life.
As the rebar is cut on site, the new exposed ends must be coated to protect from rust and corrosion. Set is a highstrength, nonshrink, epoxybased adhesive formulated for anchoring and doweling threaded rod and rebar. Field repair of damaged coatings powder coating paint colors. Extremely strong formulation makes perfect patch the ideal 100% epoxy patch that permanently repairs cracks, holes and pitted concrete surfaces. These may include exposure to deicing salts or marine waters. The epoxy is applied to preheated steel as a dry powder which melts and cures to a uniform coating thickness.
The top countries of suppliers are china, india, from which the percentage of price of epoxy coated reinforcing bar supply is 63%, 6% respectively. It can be topcoated with new generation 100 immediately after being placed. David mcdonald is managing director of the epoxy interest group and is based in schaumburg, ill. Protective coating company s extra tips to give you the best epoxy repair results. New generation epoxy patch and repair kit is a 2part industrial concrete repair system recommended to fill large holes, cracks, spalls, voids, other surface defects, to install anchor bolts, posts poles and as a polymer grout. Resists shrinking, cracking or wear down over time. Looking for devcon floor patch, epoxy, gray, 3part, 10lb. Fabricated and stock length epoxy coated reinforcing steel. Used for floor leveling, hole filling, patching, concrete repairs, etc. Allow the product to cure for 8 hours at 70f 21c and 50% relative humidity before sanding, cleaning or topcoating. We are your premier supplier of black and epoxy coated rebar for iowa, minnesota, nebraska, south dakota, north dakota, montana, missouri, arkansas, texas, wyoming, utah, and california.
Bars meeting astm a934 are typically purple in color. Apply to concrete or masonry for strongerthanconcrete protection. Soon the use of epoxycoated steel bars as reported at one time by officials from. Crackweld is a concrete crack injection repair product that you can use to repair cracks in concrete floors, slabs, and driveways. Rebar steel bars are supplied in 20ft, 30ft, 40ft, and 60ft stock lengths, are fabricated, cut, and bent to customer specifications. Meets or exceeds the requirements of astm c881 specification for type i and iv. Lane coatings has been coating rebar with fusion bonded epoxy since 1979. Rustoleum corporation 11 hawthorn parkway vernon hills, il 60061 usa. Each kit has two tubes of material, application instructions and a mixing stick.
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